Ketchup Packaging Machine: What It Really Costs You (And How to Fix It)

If your ketchup packaging machine line produces 400 packets per minute, resulting in a 1.5% reject rate over two operational shifts. Your company loses between ₹10-20Lakhs each year because of operational downtime, material waste, and changeover losses. Reducing your reject rate from 1.5%-0.3% with a seal-optimised FFS line recovers ₹8-16Lakh annually. Most lines pay back the upgrade cost within 14 months.